Seamless commissioning and turnaround with Distran acoustic camera

How to reduce downtime by retooling the tightness testing phase

Commissioning and Turnarounds are critical phases in the life of industrial assets. While ensuring tightness—to safeguard safety and reliability and avoid unexpected emissions—none escapes the pressure to move quickly.

Before operations can resume or even start, the operations team must confirm the absence of leaks across the entire system—including in hard-to-reach, non-obvious spots.

Seamless commissioning and turnaround with Distran acoustic camera

How to reduce downtime by retooling the tightness testing phase

Commissioning and Turnarounds are critical phases in the life of industrial assets. While ensuring tightness—to safeguard safety and reliability and avoid unexpected emissions—none escapes the pressure to move quickly.

Before operations can resume or even start, the operations team must confirm the absence of leaks across the entire system—including in hard-to-reach, non-obvious spots.

Why use Ultra Pro for commissioning and turnaround?

Move fast

Detect leaks without scaffolding. In two hours, one operator with an Ultra Pro can cover areas usually covered over two shifts by several operators.

A unique device for all gases

The highly sensitive ultrasonic microphones can pick up leaks of any gas type, based on the ultrasound any leaks emit, thus eliminating the need for tracing gases.

Detect leaks in unexpected locations

The Distran camera has a 180-degree detection range, allowing an operator to detect leaks anywhere, even where he is not looking.

Detect leaks in any setting

Windy, hot, or cramped conditions don’t negatively impact the quality of results from the Distran device.

Operate safely

The Ultra Pro also comes in an Ex-proof version. Versatile, it can also be used during normal operating conditions, not only during commissioning and turnaround.

INDUSTRY LEADER USES THE ULTRA PRO TO SAVE TIME

Shell carefully inspects its new facilities without wasting time

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During the commissioning phase of Vito, Shell’s most efficient oil and gas platform ever built, Shell teams used the latest technology to check every pipe and joint for leaks.

“During commissioning, we pressurize the system with air. The Distran camera finds and locates leaks quickly.

It is extremely sensitive. With this, we can pick up the smallest of sounds. It saves our teams a lot of time while making sure the system is safe and leak-tight.”

Chris Anderson
– Subsea Project Engineer, Shell

Time-sensitive phase

The moment tightness testing starts, time is running out, whether for new facilities to connect to the grid and start producing or downtime for turnaround. Once all works, maintenance, and upgrades are complete, the pressure is on to get the facility online as quickly as possible.

But if the system goes online with an undetected leak, it could counteract all the work done on the turnaround. Worse, it could create major safety, costly, or environmental issues.

The challenge brought by your existing toolkit

Traditional methods for tightness testing get the job done, yet each has its drawbacks:

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SOAP SPRAY

Soap spray is an efficient approach to confirming a leak. However, it is impractical to use it on vast areas to cover 100% of the surface and all potentially leaky components that may be at heights or very wide pieces of equipment. The larger the site, the less feasible it is.

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SNIFFERS

Sniffers easily detect leaks in the immediate vicinity. Unfortunately, they are tricky to use on kilometers of pipes and thousands of flanges. Also, the human factor plays a role in the effectiveness of the detection.

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OGI CAMERAS

OGI cameras, which are ubiquitous in Petrochemical facilities, can’t be deployed for commissioning and turnarounds, as this technology doesn’t detect air and nitrogen leaks, which are commonly used during such phases.

Due to the vastness of the premises, and the quantity of equipment to control almost centimeter by centimeter, it is easy to miss leaks with these methods.
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Gas leak indication at a distance

For frictionless tightness testing, the Ultra Pro is the right tool for the job

To quickly and comprehensively inspect a large area for leaks of any gas type, the only tool perfectly designed for tightness testing is Distran’s Ultra Pro acoustic camera.

With this intuitive handheld device, a single operator can detect leaks from air, nitrogen, or any other gas under pressure from a long-range in any direction.

You can cut on mobilized human resources for such tasks while ensuring the job is done correctly.

For frictionless tightness testing, the Ultra Pro is the right tool for the job

Long distance indication 2

Gas leak indication at a distance

To quickly and comprehensively inspect a large area for leaks of any gas type, the only tool perfectly designed for tightness testing is Distran’s Ultra Pro acoustic camera.

With this intuitive handheld device, a single operator can detect leaks from air, nitrogen, or any other gas under pressure from a long-range in any direction.

You can cut on mobilized human resources for such tasks while ensuring the job is done correctly.

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DOWNLOAD OUR BROCHURE: BOOST EFFICIENCY WITH DISTRAN ULTRA PRO

Speed up tightness testing, quickly detect leaks, cut downtime costs, and enhance safety.

INDUSTRY LEADER SPOTLIGHT: USING THE ULTRA PRO FOR TURNAROUNDS

TotalEnergies has zero tolerance for leaks

TotalEnergies relies on Distran to exercise total control over its systems and maintain a zero-leaks requirement before any unit is restarted. The inspection team guarantees a rapid service return while keeping in line with TotalEnergies’ “zero tolerance for leak” criteria.

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INDUSTRY LEADER SPOTLIGHT: USING THE ULTRA PRO FOR TURNAROUNDS

TotalEnergies has zero tolerance for leaks

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TotalEnergies relies on Distran to exercise total control over its systems and maintain a zero-leaks requirement before any unit is restarted. The inspection team guarantees a rapid service return while keeping in line with TotalEnergies’ “zero tolerance for leak” criteria.

Used by

Distran cameras are used every day by many of the biggest industrial companies in the world to ensure the highest safety standard,
to improve their reliability and to reduce their gas emissions.

Contact us

We will be more than happy to advise you on the best solution for your gas leak detection challenges!